Microfilament idafunze yo guhanagura icyumba cyo gusukura

Mu bidukikije bikomeye, isuku si ikintu gishobora gukoreshwa gusa—ni kimwe mu bigize sisitemu yo kugenzura ubwandu. Isuku idakwiye ishobora gukwirakwiza uduce duto, igasiga ibintu bishobora gukurwamo, cyangwa ikagenda buhoro buhoro, mu gihe ikwiye yongerera isuku ubuso ndetse n'imikorere myiza. Microfilament idafunze Ibikoresho byakozwe hakoreshejwe uduce duto cyane dukomeza gukora matrix ikomeye kandi ifata neza yo guterura no kubika imyanda mito. Iyi ngingo irasuzuma uburyo ibikoresho bikorwa, impamvu imiterere yabyo ya 0.1–0.15 denier ifite akamaro, n'uburyo ibipimo by'imikorere nka LPC, NVR, absorbency, compatibility ya IPA, no kwihanganira sterilization bigira ingaruka ku guhitamo isuku y'icyumba gisukuye.

Uburyo Microfilament Nonbound Itanga Akamaro mu Guhanagura mu Gikari

Ibidukikije bigenzurwa mu buryo buhanitse birakenewe isuku y'ubutaka byakozwe kugira ngo bigenzure neza uduce duto tw’amazi n’uburyo bwo kuyacunga. Microfilament idafunze Ikoranabuhanga ryagaragaye nk'igisubizo cy'imikorere myiza, gitanga uburyo bwihariye bwo gufata imyanda ya sub-micron aho kuyishyira ku buso bw'ingenzi. Binyuze mu gukoresha imigozi ikomeza kandi myiza cyane, iyi mashini igabanya icyuho kiri hagati y'imyenda isanzwe idafata neza n'imyenda isuku cyane.

Imiterere y'ibikoresho n'imiterere y'ingenzi

Ikorwa ry'iyi substrate rishingiye ku gusohora ibice bibiri bikurikirwa no gufungana kw'amazi ku muvuduko mwinshi, inzira igabanyamo imigozi mo uduce duto cyane dukomeza. Ubusanzwe iyi migozi ipima hagati ya 0.1 na 0.15 denier, bigatuma imiterere y'imigozi minini itandukanye cyane n'imigozi idafunze. Iyi miterere y'imigozi ifite ishusho y'umugozi itanga ingaruka nziza ku miyoboro y'amaraso, ituma umwenda ubasha kuzamura no gufata burundu imyanda mito mito mu mwanya wawo w'imyubakire udakoresheje ubuso bw'urumuri cyangwa semiconductor.

Ibipimo by'imikorere yo kugenzura ubwandu

Kugira ngo habeho isuku mu cyumba cy’isuku, ibipimo byo kugenzura ubwandu bigomba kubahiriza amabwiriza akomeye yo gusesengura. Uduce duto tw’imitsi mito two mu rwego rwo hejurus](https://www.esunesun.com/nonwoven-fabric/) buri gihe gerageza gusuzuma umubare w'uduce tw'amazi (LPC) uri munsi ya 1.200 particles/cm² ku duce dufite 0.5 µm cyangwa tunini. Byongeye kandi, isuzuma rya Non-Volatile Residue (NVR) hakoreshejwe amazi ya Deionized (DI) rikunze gutanga umusaruro uri munsi ya 0.05 mg/g, bigatuma habaho kohereza imiti mu buryo buke. Ibikoresho bifite ubushobozi budasanzwe bwo kwinjiza, akenshi bikurura 300% kugeza 400% by'uburemere bwabyo bwumye mu bishongesha cyangwa mu bisubizo by'amazi, ibyo bikaba bigabanya cyane ingano y'udupira dusabwa hakurikijwe gahunda isanzwe y'imikorere.

Microfilament Nonbound vs. Polyester iboshye

Abayobozi b'ibigo bakunze gusuzuma uduce duto tw'imigozi dukoresheje polyester isanzwe iboshye mu buryo burambye. Nubwo ibikoresho byombi bikora neza ku bidukikije, itandukaniro ryabyo mu miterere rigena imiterere itandukanye y'imikorere, cyane cyane ku bijyanye no gukora uduce duto, kubika amazi, n'ikiguzi rusange cyo kugura.

Ibipimo ngenderwaho byo kugereranya icyumba cyo gusukura cya ISO

Polyester iboshye ikoresha impande zifunze—ubusanzwe iboneka binyuze mu ngufu za laser cyangwa ultrasonic—kugira ngo idatakaza fibre. Ibinyuranye n'ibyo, imiterere yayo ifatanye cyane Imyenda idafunze ya Microfilament Irwanya gucikagurika, akenshi ikabuza ko hakenewe gufunga impande mu bidukikije bya ISO 5 na ISO 6. Iri tandukaniro mu miterere y'ibikoresho rigira ingaruka zitaziguye ku giciro cyo gukora ndetse n'umuvuduko w'imikorere y'icyuma gihanagura.

Gusukura no guhuza imiti

Kuba imiti ihuye n’ibinyabutabire no kwihanganira gukira indwara zo mu bwoko bwa firigo ni ibintu by’ingenzi bisabwa mu isuku y’imiti n’iy’ibinyabutabire. Amasukura ya microfilament Igaragaza ubuziranenge bukomeye iyo yuzuyemo 70% bya Isopropyl Alcohol (IPA) n'amazi ya 30% ya DI, ikarwanya kubyimba no kwangirika bikunze kugaragara mu bivange bishingiye kuri cellulose. Ku bidukikije bivanzemo ibinyabutabire, ibi binyabutabire bihangana neza n'ibipimo bisanzwe bya gamma irangi rya 25 kugeza kuri 40 kGy. Iyi mirasire igera ku rwego rwo gukingira indwara ya Sterility Assurance Level (SAL) rwa 10^-6 nta kugabanya imbaraga zo gukurura cyangwa kwiyongera gukabije kw'ibisigazwa bishobora gukurwamo.

Uburyo abaguzi bagomba kugena no gupima ibikoresho byo gukata imyenda (wipers) byujuje ibisabwa

Guhindura ujya kuri substrate nshya yo guhanagura bisaba ingamba zihamye zo gutanga amasoko. Abaguzi bagomba kureba kure y’ibiciro by’ibikoresho bya mbere kugira ngo basuzume uburyo bwo gucunga ubuziranenge bw’umucuruzi n’ingaruka z’igihe kirekire z’icyo kintu ku musaruro w’ibikorwa ndetse n’ingaruka z’ubwandu.

Intambwe zo Gutanga Ingero n'Impamyabushobozi

Impamyabushobozi y'umuntu Igitambaro cyo gusukura mikorofiya bisaba uburyo buhamye, busanzwe bugenzurwa n'amahame ngenderwaho ya IEST-RP-CC004.3. Amatsinda ashinzwe gutanga amasoko agomba gutegeka icyitegererezo cyo kwemeza ibintu bitatu kugira ngo harebwe uburemere bw'ibikoresho byose—bikunze kugaragazwa hagati ya garama 60 na 80 kuri metero kare (gsm)—hamwe n'ubushobozi bwo kwihanganira ibintu no gutakaza uduce duto. Imirimo yo mu cyiciro cy'igerageza ikunze gusaba Ingano y'Uburyo Buto bwo Gutumiza (MOQ) hagati y'imifuka 100 na 500. Ibi bituma abakora mu nganda bashobora gusuzuma neza uburyo ibikoresho bifatwa n'ubushobozi bwo gusukura mu bihe byinshi mbere yo kwiyemeza guhuza ibigo byose.

Ingaruka zo kubahiriza amategeko n'uburyo bwose bwo kwishyura

Gusuzuma ikiguzi cyose cy’umutungo bisaba uburyo burambuye bwo kubara ingaruka zo kubahiriza amategeko zijyanye n’ibikoresho bitujuje ubuziranenge. Igipimo cy’ubusembwa kirenze urugero rwa 0.05% mu bicuruzwa byo gucukura bishobora gutera ingaruka mbi ku duce duto tw’ibintu, cyane cyane mu gufotora ibikoresho bya semiconductor cyangwa gukora inshinge zidafite ubuziranenge. amahitamo ya microfilament yo mu rwego rwo hejuru bishobora gutwara ikiguzi cyo gukora mbere kiri hagati ya 15% na 20% ugereranije n'udupira duto two mu bwoko bwa spunlace nonwovens, bigabanya cyane ibyago byo kwangwa ahantu hahenze cyane. Gushora imari mu bikoresho bya microfilament byagenwe cyane bigabanya igihe cyo gukora isuku mu cyumba cyo gusukura gifitanye isano n'ibikorwa byo gusukura bya kabiri no gukora iperereza ridafite ibisobanuro birambuye.

Ibintu by'ingenzi byakunzwe

• Shyiraho akantu gato k'imiyoboro ihanagura ritari iryaboshye ku bice bya ISO 5 kugeza kuri ISO 7 aho ubushobozi bwo kwinjiza ibintu bwinshi, gufata uduce duto, n'igiciro kiringaniye ari byo by'ingenzi.
• Shaka ubugari bwa fibre buri hagati ya 0.1 na 0.15 denier kugira ngo ubone imiterere minini ifite imyenge ishobora gufata imyanda mito.
• Koresha amakuru ya LPC na NVR mu gihe cyo gupima, aho substrates zo mu rwego rwo hejuru zigomba kwibanda ku duce turi munsi ya 1.200/cm² kuri 0.5 µm na munsi ya 0.05 mg/g NVR hakoreshejwe amazi ya DI.
• Hitamo microfilament idafunze mu gihe protocole zisaba ko amazi anyurwamo 300% kugeza 400% bitewe n'uburemere bwumye kugira ngo ugabanye ikoreshwa ry'agatambaro kandi wongere imicungire y'amazi.
• Emeza ko bihuye na 70% IPA na 30% DI water blends mbere yo kuyikoresha mu miti, mu kuyivanga, cyangwa mu bundi buryo bwo kuyisukura bugenzurwa.
• Ku bijyanye no gukoresha ibikoresho bidafite ubusembwa, menya neza ko urwego rwo kwihanagura rwatoranyijwe rushobora kwihanganira imirasire ya gamma kuri 25 kugeza kuri 40 kGy nta gutakaza imikorere.

Ibibazo Bikunze Kubazwa

Ni iki gikoresho kidafunze gikoreshwa mu byumba by'isuku?

Ikoreshwa nk'ikintu gihanagura ibintu bigenzurwa aho gufata uduce duto, kubyinjiza, n'ibisigazwa bike ari ingenzi cyane, harimo ibyumba byo gusukuramo imiti, iby'imiti isanzwe, iby'amatara, n'iby'isuku bivanze.

Ese insinga zo muri microfilament ntiziboshye neza gute?

Uduce duto duto duto dusanzwe dupima hagati ya 0.1 na 0.15 denier, bigatuma habaho imiterere y’uturemangingo duto duto dufasha gufata imyanda ya sub-micron.

Ese microfilament nonbound igereranywa gute n'impapuro za polyester ziboshye?

Udupira duto tw’imigozi dutanga ubushobozi bwo kwinjiza ibintu byinshi, ubusanzwe burenga 300% by’uburemere bw’umukungugu, kandi akenshi ntikenera impande zifunze. Polyester iboshye ni nziza cyane ku ikoreshwa rikomeye rya ISO 3–5 ariko muri rusange ihenze cyane.

Ni izihe myitozo ya ISO cleanroom ikwiriye cyane imashini zisukura zidafite imigozi?

Udupira duto duto two guhanagura imyenda dukoreshwa muri microfilament dukunze gukoreshwa mu bidukikije bya ISO 5 kugeza kuri ISO 7, bitewe n'urwego rw'ibicuruzwa byihariye, amakuru ajyanye n'ibizamini, n'ibisabwa mu cyumba cyo gusukura.

Ese irabu za microfilament nonwoven zishobora gukoreshwa hamwe na 70% IPA?

Yego. Ibikoresho bigumana ubuziranenge bw'ibipimo hamwe n'inzoga isanzwe ya 70% ya isopropyl alcohol na 30% by'amazi ya DI, bigatuma biba byiza mu buryo bwinshi bwo guhanagura no kwica udukoko mu cyumba cyo gusukura.